Tipping and Flagging machine for Nylon / Polyester / Polypropylene Filaments
This is a Special purpose low cost custom-built and sophisticated mechanical machine. This machine is a space saving and ergonomically designed with a best possible logic in it so as to save time of loading and unloading the filaments and to reduce the cycle time of the total operation.
The machine is used to sharpen and split the filaments into a required dimensions and depth of cut.
Construction of the machine:
The machine consists of a rotating table and 15 pneumatically operated chucks to clamp the job. The table is surrounded by a complete enclosure and a dust-collecting blower is fitted to collect the dust that fly during processing.
The table is fitted with 5 stations namely,
1/ Tipping station high speed,
2/ Flagging station low speed with three tip blades
3/ Tipping station low speeds
4/ Flagging station high speed with two end blades
5/ sanding stations low and high speed incorporated for better smooth finish each rotation of the table.
The machine has got provision to have following facilities
1/ forward and reverse direction of table
2/ forward and reverse direction of chuck
3/ forward and reverse direction of station direction of rotation.
4/ High speed and low speed of table
5/ high speed and low speed of chucks
6/ high speed and low speed of stations
The chuck design is with pneumatic clamping so as to have following advantages
1/ fast clamping and de-clamping of filament bundle.
2/ adjusting with small variation of the filament bundle diameter to the tune of 1 – 2 mm
3/ Automatic self-centering about the direction axis of the shaft of chuck.
4/ Highest pneumatic grips not allowing the unprocessed and processed filament to fly from the chuck during and after processing.
5/ easy pneumatic toggle clamp for clamping and releasing bundle from the chuck.
6/ As the chuck has got rubber bladders inside it that never damages the bundles.
1/ the control box has got complete safety in it to avoid any damages to any of the components in it.
2/ The control box consists of PLC and Panel view for the control of all parameters.
3/ The program consists of 22 slots to enter different set of parameter like time, speed and torque characteristics.
General provisions in the machine:
The machine has got a provision as follows in general
1/ only two switches to the operator so as to reduce the confusion. Viz. ON and OFF
2/ only a foot switch to select the set of chucks for loading and unloading the bundles.
3/ The selection of chucks during loading and unloading thro a selector switch viz. Auto mode and Manual mode.
4/ Auto modes for running of machine to process the bundle & Manual mode to select the set of chucks to load and unload the bundles.
5/ Fifteen chucks in a machine classified into five colors each color consists of 3 chucks in each sets. The chucks are colored for easy identification, red , yellow, blue, green, white.
6/ Each colored chuck will have one valve for clamp and de-clamp.
7/ Machine consist of blower centralized to collect the dust.
8/ The machine can also be fitted with five to six blowers of small size for effective cleaning of the machine as well as the collection of the dust during processing
|Minimum Order Quantity||1 Number|
|Digit Display Size||Dual Display|